COST SHEET FOR CEMENT PAVER PROJECT
PROJECT PROFILE
Product
: Cement pavers
Quality Standard : NIL
Month & Year :
May 2010
Prepared By
: Glass & Ceramics Division MSME-DI
3rd CGO Complex
sanjay place Agra
Cement pavers
INTRODUCTION
Cement Concrete tiles
and paving blocks are pre-cast solid products made out of cement concrete. The
product is made in various sizes and shapes viz. rectangular, square and round
blocks of different dimensions with designs for interlocking of adjacent tiles
blocks. The raw materials required for manufacture of the product are Portland
cement and aggregates which are available locally in every part of the country.
MARKET
POTENTIAL
Cement concrete tiles
and paving blocks find applications in pavements, footpaths, gardens, passenger
waiting sheds, bus-stops, industry and other public places. The product is
commonly used in urban areas for the above applications. Hence, the unit may be
set up in urban and semi-urban areas, near the market.
A lot of face-lift is
being given to roads, footpaths along the roadside. Concrete paving blocks are
ideal materials on the footpaths for easy laying, better look and finish.
Whereas the tiles find extensive use outside the large building and houses,
lots of these materials are also used in flooring in the open areas of public
offices and commercial buildings and residential apartments.
FINANCIAL
ASPECTS
A. Fixed Capital
(i) Land and building
Particulars Sq. Meters Rate
(Rs.) Value
(Rs.)
Land & Building
Land on rent (included in Monthly exp.)
Land
Development
Office & Store
10 x 10 =100 ft
(Garder & Patther ) 20 x
10= 200ft
300
ft. @ 500/-
115000.00
Working Tines Shed 1000 ft. @
200/- 200000.00
Total
: 315000.00
Machinery
& Equipment Production Unit
Qty. Rate Value (in Rs.)
1. Hydraulically
operated Concrete block
Making machine: capacity 1500
blocks
Per shift, with pressure vibration
technique
For compaction 3 MP motor, and
other
Accessories 3 Nos. 266667.00 800000.00
2. Concrete
mixer capacity 10 ctf./7ctf.with
3hp motor 1
No. 90000.00 90000.00
3. Electric Generator Set 10 HP 1 No. 30000.00 30000.00
4. Submersible
water pump with 1 No. 40000.00
40000.00
5. Colour Mixer
1 No. 1,00000 100000.00
6. Mould
tools and others 2 set 90000.00 140000.00
7. Cost
of erection and electrification Job 100000.00 100000.00
Total:
1300000.00
---------------
(iii) Pre Operative Expenses
Project report cost and other non refundable
expenses 25000.00
(iv) Total Fixed cost (
i+ii+iii) ---------------
1640000.00
(b) Working Capital (Per Month)
(i) Administration
and Supervisory Personnel
No. Salary (Rs.) Total (Rs.)
Supervisor
01 5000 5000.00
Clerk Cashier 01 4000 4000.00
Chaukidar 01 2500 2500.00
Tech. Skilled and Semi or Unskilled
Personnel
Skilled
Workers 04 3500 14000.00
Unskilled Workers 10 2500 25000.00
Tractor Driver 01 4000 4000.00
Labour
for Tractor 04 3000 12000.00
66500.00 Total cost of Salaries and
wages ------------
(ii) Raw Materials (Per Month)
Qty. Rate Amount (Rs.)
Portland
Cement 30 ton 4400 132000.00
Sand 70 ton
650 45500.00
Store grit 140
ton 700 98000.00
Other 24500.00
Total 300000.00
--------------
(iii) Utilities
(Per Month) Qty. Rate Amount (Rs.)
Electric
Power
Generator Set 252 Ltr. @ 40/- 10000.00
Other
M/Oil etc. 20 Ltr. @ 140/-
2800.00
Total 13000.00
-----------
(ii) Other contingent Expenses (Per Month) Amount
(Rs.)
Postage and
Stationery 500.00 Telephone 1000.00
Consumable Stores
2000.00
Repairs and maintenance 5000.00
Transport Charges 10000.00
Advertisement and Publicity 2000.00
Sales Exp. 5000.00
Insurance etc. 5000.00
Rent
of land 10000.00
Total 40500.00
Total
Recurring Expenditure per month ( i+ii+iii+iv) 420000.00
Total Working Capital (on 3 months)
840000.00
(C ) Total
Capital Investment
(i) Total
Fixed Capital 1640000.00
(ii)
total Working Capital 840000.00
Total 2480000.00
---------------
FINANCIAL
ANALYSIS
(1)
Cost of Production (Per Year) Amount (Rs.)
Total Recurring Cost (12x4.20) 5440000.00
Depreciation on building 5% 3 x 15 or
15750.00 16000.00
Depreciation on Machine and Equipment 20% ALL
12.00 240000.00
Interest on capital Investment @ 14% (23.80) 330000.00
Total 5296000.00
Or Say 5300000.00
(2)
Sales turnover (Per Year)
3000 x 21 x 12 = 756000
I/ Bricks @ 8/- 6048000.00
(3) Net Profit (before tax)
(2-1) 748000.00
(4) Net Profit Ratio
Net Profit per year x
100 = 748000
x 100
Sales Turnover per year 6048000 =
12.37%
(5) Rate of Return (Percent)
Net
Profit x 100 = 748000 x 100
Total
Capital Investment 2380000 =
31.43%
(6)
Break Even Point
Fixed cost
Total Dep. 256000.00
Interest of Total Capital
Investment 333000.00
40% of Salaries and wages
66500 x 12= 798000 x 40% 31800.00 or say 320000.00
40% of other Contingent
Expenses B
(iv) 12 x 40500 = 486000 or say 40% =
194400 194000.00
Total 1103000.00
B.E.P.
= Fixed Cost x 100
Fixed Cost + Net profit
= 1103000
x 100 = 1103000 x 100
1103000 + 748000 1851000
= 59.59 %
(k) List of Suppliers of Raw Materials: Local
Suppliers
(1) List of Suppliers of Machinery & Equipment:
Local Suppliers
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